What You Should Know About EMQ Bearings

Nowadays, as industries evolve quickly, engineers prefer products that offer both high performance and a long life span. One of the main product for Industrial usage is the bearing, especially for electric motors where minimal noise and vibration are key. We are talking about EMQ bearings, short form for Electric Motor Quality bearings.

These bearings are designed to meet the high requirements of electric motor applications, offering maximum noise reduction, durability, and optimal performance.

In this article, let us guide you through what you should know about EMQ bearings, from their construction to their applications.

What are EMQ Ball Bearings?

emq bearing
emq bearing

EMQ ball bearings are high-tech rolling-element bearings, specially designed to meet the strict criteria of electric motor applications. It is to be expected that these bearings will deliver smooth, low-noise, and low-vibration performance, making them #1 choice for motors that drive fans, compressors, pumps, and various other electrically powered equipment.

They are usually produced from high-grade chrome steel and have extremely tight tolerances to ensure smooth operation. Based on their noise levels, EMQ bearings are categorized into ZV2, ZV3, and ZV4 ratings, which represent low, very low, and ultra-low noise, respectively.

They are designed in the way that they can minimize friction between the rolling elements, enabling them to perform reliably at high speeds without generating excessive noise or heat, both of which can degrade the motor’s efficiency over time.

Sources of bearing noise

Vibration in bearings generates noise, which is a function of rotational speed. Moreover, excessive vibration can damage the motor or machinery – the shorter the bearing’s life, the shorter its service life.

There are many reasons why vibration occurs, including roughness or damage to the raceway and ball surface, poor geometric tolerances (roundness, concentricity, runout, or parallelism), contamination, incorrect lubrication, radial clearance, and shaft and housing fit.

Although, Filtered lubricants and nitrile rubber seals can prevent particles from entering bearings, which can increase noise levels. The bearing’s radial clearance must also be as close to zero as possible without causing it to seize on the cage or balls. Excessive vibration will result from loose radial clearance. Roundness of the shaft and housing can also contribute to noise, especially in smaller and thin-section bearings. Bearing rings with poor roundness will deform during installation, causing noise and affecting smooth rotation.

How To Reduce Bearing Noise?

EMQ bearings are produced by polishing the rolling contact surfaces to a smooth, mirror-like surface, that results in very smooth rotation. Also, bearing components must adhere strictly to geometric tolerances.

EMQ BEARING STANDARD (ZV3)

bearing noise standard
bearing noise standard

One of the most notable features of EMQ bearings is their classification according to the ZV standard. The ZV rating system indicates the noise and vibration levels of the bearing during operation:

  • ZV2: Low noise, suitable for general electric motors.
  • ZV3: Very low noise, ideal for more sensitive applications requiring quieter operation, such as home appliances and office machinery.
  • ZV4: Ultra-low noise, used in premium equipment where absolute silence and precision are essential.

For most industries, ZV3 EMQ bearings strike a balance between performance and cost-effectiveness. These bearings undergo stringent testing to ensure they meet the noise and vibration thresholds specified under the ZV3 standard, ensuring smooth, quiet operation even in challenging environments.

Key Features of ZV3 EMQ Bearings:

Below-mentioned are a few key features of ZV3 EMQ bearings that you should know:

  • Optimized for low-noise environments.
  • High-speed performance with minimal temperature rise.
  • Suitable for applications with moderate to high loads.

With ZV3 approval, these bearings ensure long-lasting performance and reduce maintenance requirements for industrial and residential applications.

EMQ Bearing Inspection

Maintaining the accuracy and quality of EMQ bearings requires a thorough inspection process. Manufacturers mostly perform 100% noise and vibration checks using specialized equipment like an Andrews Instrument. This device measures the vibration displacement of a rotating bearing, revealing its noise level.

The inspection process covers 3 critical frequency bands:

  1. Low-frequency vibrations: Determines how well the bearing dampens vibrations at slower speeds.
  2. Medium-frequency vibrations: Focuses on general operating conditions for most electric motors.
  3. High-frequency vibrations: Identifies abnormalities that might occur at higher speeds or under intense load conditions.

Aside from noise checks, dimensional accuracy is also checked. Bearings are tested for roundness, parallelism, and concentricity to ensure their parts fit exactly together, which ensures their long-term performance.

EMQ Bearing Maintenance

Like any mechanical component, proper maintenance can extend the life of EMQ bearings and ensure they perform optimally over time. Lubrication plays a key role in reducing friction between the moving parts of a bearing, preventing wear and overheating.

Steps for Effective EMQ Bearing Maintenance

If you’re worried about EMQ Bearing Maintenance, then these steps might help you out:

  1. Regular lubrication checks

Filtered lubricants must be used to adequately lubricate bearings preventing contamination with particulate matter.

  • Proper installation

It is extremely important to install bearings carefully, to avoid misalignment, which can lead to premature failure or noise.

  • Avoid contamination

Dust, dirt, and moisture can cause damage. Metal shields or sealed bearings can help mitigate this risk.

  • Monitor temperature and vibration levels

Unusual temperature spikes or vibrations are early indicators of potential issues. Regular monitoring helps address problems before they get worse.

  • Handle with care

Bearings are delicate; improper handling can cause damage. For example, dropping a bearing could result in Brinell indentations on the raceways, which can lead to excessive noise and eventual failure.

It is highly possible to extend the life and reduce operational costs of EMQ bearings, when they are properly maintained.

Application of EMQ Bearings

electrical motor bearing
electrical motor bearing

EMQ bearings can be found in electric motors used in HVAC systems, pumps, compressors, fans, and other applications. Besides power tools and appliances, they are also used in other electrical equipment.

They are also used in harsh environments or in high speeds and temperatures where standard bearings may fail due to their high performance and durability.

There are many industries in which EMQ bearings are used. Whenever smooth, reliable operation is required, their low-noise, high-performance characteristics are a must.

Common Applications of EMQ Bearings:

We have curated a list of a few of many applications of EMQ Bearings:

  • HVAC systems: Used in fans and blowers to minimize noise and ensure consistent airflow.
  • Pumps and compressors: Their ability to handle high loads with minimal vibration makes them suitable for heavy-duty equipment.
  • Power tools: Low-vibration and low-noise operation ensures power tools run smoothly and efficiently.
  • Home appliances: From washing machines to refrigerators, EMQ bearings provide durability while maintaining quiet operation.

Aside from automotive components and medical devices, EMQ bearings are also increasingly used in high-performance environments because of their flexibility and robustness.

BYWB manufactures a full range of deep groove motor quality (EMQ) bearings, including the 6000, 6200, 6300, 6800, and 6900 series in bore diameters from 8MM (millimeters) to 100MM. You can also get standard and special metric/imperial bore sizes of 1/2″, 13MM, 16MM, 5/8″, 3/4″ and 1″ from BYWB.

The BYWB EMQ bearing is available in 3 versions: metal shield (ZZ) for high-speed applications, contact rubber seal (VV) for dirty environments or where moisture may be present, and FKM seal for high-temperature applications (2VS Viton)/environment.

Construction of EMQ Rated Bearings

EMQ bearings are known for their high-quality construction, which ensures that they meet the rigorous demands of electric motors. The primary materials used are chrome steel or, in some cases, ceramic hybrids for enhanced durability.

Key Components of EMQ Bearings:

  • Chrome steel races: High precision, ensuring minimal friction.
  • Silicon nitride ceramic balls (for hybrid bearings): These balls are much lighter than steel, reducing centrifugal forces and allowing for higher speeds with less energy consumption.
  • Seals and cages: Specially designed to keep contaminants out and ensure smooth, low-friction operation.

By adhering to strict manufacturing standards and using premium materials, EMQ bearings offer longer service lives, even in the harshest conditions.

Advantages of EMQ Rated Bearings

EMQ bearings offer several performance advantages over standard bearings. We have listed a few:

  • Vibration- and noise-free

They make sure to provide vibration-and-noise free operation for electric motors, thereby enhancing their efficiency.

  • High-load durability

These bearings have the ability to handle both axial and radial loads, that’s why EMQ bearings are suitable for high-speed and high-temperature applications.

  • Low maintenance costs

Once we use these bearings, we reduce the need for frequent replacements or repairs, ultimately the operational cost reduces.

  • Efficient use of energy

Long-term energy savings can be achieved by using EMQ bearings because they run smoother and reduce friction.

With these features, EMQ bearings are a perfect choice for use in many industries, making them a cost-effective and efficient option.

BYWB EMQ Bearing Size Chart

Below is the EMQ Bearing size chart:

Bearing No.Boundary dimensionsBasic load ratingsLimiting speedsMass
13KNRPMKG
dDBrmindynamic Crstatic CorGreaseOil 
ZZ 2RSopen 
6700101530.10.80.3932000380000.002
6800W101940.31.40.7532000380000.004
6800101950.31.40.7526000340000.005
62800101960.31.60.7526000340000.006
63800101970.31.820.9326000340000.007
6900102260.32.11.1325000320000.011
62900102280.32.71.2825000320000.015
16000102670.34.581.9820000280000.019
6000102680.34.581.9820000280000.019
620001026100.34.581.9819000260000.021
630001026120.34.581.9819000260000.025
16100102880.54.581.9820000280000.028
6200103090.65.12.3819000260000.032
622001030140.65.12.3819000260000.04
63001035110.67.653.4819000240000.052
623001035170.67.653.4817000220000.06
6701121840.20.910.5326000300000.003
6801W122140.21.20.7532000380000.005
6801122150.31.40.922000300000.007
63801122170.31.911.0420000280000.009
6901122460.33.381.4820000280000.013
16001122870.35.082.3819000260000.019
6001122880.35.12.3819000260000.022
630011228120.35.12.3819000260000.029
16101123080.35.12.3819000260000.026
62011232100.66.823.0518000240000.035
622011232140.66.823.0517000220000.045
630112371219.725.0817000220000.051
6230112371719.725.0817000220000.07
6702152140.20.850.4922000280000.004
6802W152440.21.580.9620000280000.006
6802152450.31.921.1820000280000.008
63802152470.31.921.1820000280000.01
6902152870.342.0219000260000.018
16002153280.35.62.5518000240000.025
6002153290.35.582.8518000230000.031
630021532130.34.32.5118000230000.04
62021535110.67.653.7217000220000.045
622021535140.67.653.7217000220000.057
63202153515.90.67.653.7215000200000.062
6302154213111.55.4216000200000.08
62302154217111.55.4215000200000.11
6703172340.21.10.8222000280000.004
6803W172640.32.181.2819000260000.007
6803172650.32.181.2819000260000.008
63803172670.32.181.2819000260000.01
6903173070.34.32.3218000240000.02
16003173580.36.823.3817000220000.027
60031735100.363.2517000220000.04
630031735140.363.2517000220000.052
62031740120.69.584.7816000200000.064
622031740160.69.584.7816000200000.09
63203174017.50.69.584.7816000200000.095
6303174714113.56.5815000190000.109
62303174719113.56.5815000190000.52
64031762171.122.510.811000150000.268
6704202740.21.681.1318000240000.005
6804203270.33.452.2517000220000.02
6904203790.36.553.617000220000.04
16004204280.37.94.4515000190000.05
60042042120.69.385.0215000190000.068
630042042160.69.385.0215000190000.88
6204204714112.86.6514000180000.103
62204204718112.86.6512000160000.135
63204204720.6112.86.6510000140000.154
63042052151.115.87.8813000170000.142
623042052211.115.87.8810000140000.2
63304205222.21.115.87.8810000140000.213
64042072191.13115.29500130000.4
60/222244120.69.45.1517000200000.74
62/22225014112.96.814000170000.117
63/222256161.118.49.2513000150000.176
6705253240.21.761.2517000220000.006
6805253770.33.72.6515000190000.022
6905254290.37.364.5514000180000.05
16005254780.38.425.1513000170000.06
60052547120.6105.8513000170000.078
630052547160.6105.8510000150000.1
62052552151147.8812000160000.127
622052552181147.8810000150000.155
63205255220.61147.8810000150000.178
63052562171.122.211.510000140000.219
623052562241.122.211.59000130000.32
63305256225.41.122.211.58000120000.345
64052580211.538.219.28500110000.529
60/282852120.612.57.414000160000.098
62/28285816117.99.712000140000.171
63/282868181.126.71411000130000.28
6706303740.22.051.7816000200000.008
6806304270.343.1512000160000.026
6906304790.37.555.0812000160000.06
16006305590.311.26.2510000140000.085
6006305513113.28.310000140000.11
63006305519113.28.310000140000.16
6206306216119.511.59500130000.2
62206306220119.511.59500130000.246
63206306223.8119.511.59500130000.29
63063072191.12715.29000120000.349
623063072271.12715.29000120000.48
63306307230.21.12715.29000120000.513
64063090231.547.524.58000100000.71
60/32325813115.19.1512000150000.129
62/32326517120.711.611000120000.226
63/323275201.129.816.99500110000.38
6707354450.22.251.8312000160000.015
6807354770.34.123.4510000140000.03
69073555100.69.556.859500130000.086
16007356290.311.58.89000120000.1
6007356214116.210.59000120000.148
63007356220116.210.57000100000.21
62073572171.125.515.28500110000.288
622073572231.125.515.2650090000.37
632073572271.125.515.2630090000.435
63073580211.533.219.28000100000.455
623073580311.533.219.2600090000.66
63307358034.91.533.219.2600090000.74
640735100251.556.829.5670085000.926
6808405270.34.43.259500130000.034
69084062120.6128.989000120000.11
16008406890.312.510.28500110000.13
600840681511711.88500110000.185
6300840682111711.8650090000.26
62084080181.129.5188000100000.368
622084080231.129.518650090000.45
63208408030.21.129.518650090000.561
63084090231.540.824700090000.639
623084090331.540.824600085000.89
63308409036.51.540.824600085000.934
64084011027265.537.5630080001.221
6809455870.34.654.328500110000.04
69094568120.612.89.728500110000.14
160094575100.612.8910.28000100000.17
600945751612114.88000100000.23
62094585191.131.520.5700090000.414
622094585271.131.520.5550075000.495
630945100251.552.831.8630080000.837
64094512029277.545.5560070001.52
6810506570.35.14.688000100000.057
69105072120.612.811.28000100000.14
160105080100.616.213.2700090000.18
601050801612216.2700090000.258
62105090201.13523.2670085000.463
622105090231.13523.2600075000.564
63105011027261.838600075001.082
641050130312.19255.2530067001.855
6811557290.36.726.5750095000.08
69115580130.61313.5700090000.19
160115590110.616.217.2630080000.26
60115590181.130.221.8630080000.383
621155100211.543.229.2600075000.603
6221155100251.543.229.2500065000.81
63115512029271.544.8530067001.355
641155140332.110062.5480060002.4
68126078100.59.158.75670085000.11
69126085130.61414.2630080000.23
160126095110.616.515600075000.28
60126095181.131.524.2600075000.391
621260110221.547.832.8560070000.78
622126011028247.832.8500060001.01
631260130312.181.851.8560063001.71
641260150352.110870450056002.82
68136585100.5109.32630080000.13
69136590130.614.517.5600075000.22
1601365100110.617.516560070000.3
601365100181.13224.8560070000.41
621365120231.557.240500063000.957
622136512031257.240400050001.28
631365140332.193.860.5450056002.1
641365160372.111878.5430053003.35
68147090100.610.510.8600075000.114
691470100160.616.517.2560070000.35
1601470110130.620.218.8530067000.43
601470110201.138.530.5530067000.575
621470125241.560.845480060001.1
622147012531260.845400050001.28
631470150352.110568430053002.55
64147018042314099.5380048004.896
68157595100.610.511560070000.15
691575105160.61817.2530067000.42
1601575115130.62523.8500063000.46
601575115201.140.233.2500063000.603
621575130251.56649.5450056001.171
62215751303126649.5400050001.39
631575160372.111276.8400050003.05
641575190453155115360045005.739
681680100100.61111.8530067000.16
69168011016118.825.2500063000.44
160168012514125.225.2480060000.6
601680125221.147.539.8480060000.821
62168014026271.554.2430053001.448
622168014033271.554.2380048002.16
631680170392.112286.5380048003.61
641680200483162125340043006.74
68178511013121.821.5480060000.258
691785120181.128.226.8480060000.62
160178513014125.826.2450056000.63
601785130221.550.842.8450056000.848
62178515028283.263.8400050001.803
63178518041313296.5360045004.284
6818901151312119450056000.28
691890125181.132.831.5450056000.65
160189014016133.533.5430053000.85
601890140241.55849.8430053001.1
62189016030295.871.5380048002.17
631890190433145108340043004.97
68199512013116.217.8430053000.3
691995130181.13832.5430053000.67
16019951451613736.8400050000.89
601995145241.557.850400050001.15
62199517032211082.8360045002.62
631995200453155122320040005.74
68201001251311720.8400050000.31
6920100140201.141.234.8400050000.92
1602010015016138.238.5380048000.91
6020100150241.564.556.2380048001.18
6220100180342.112292.8340043003.19
6320100215473172140280036007.07
682110513013117.520.2380048000.34
6921105145201.142.240.8380048000.96
16021105160181.143.544.2360045001.2
602110516026271.863.2360045001.52
6221105190362.1133105320040003.78
682211014016122.524.5360045000.6
6922110150201.543.544.5360045001
16022110170191.15354340043001.42
602211017028281.872.8340043001.89
6222110200382.1144117300038004.42
68241201501612428340043000.65
6924120165221.15353.8320040001.4
1602412018019154.257300038001.8
602412018028287.579.2300038001.99
6224120215402.1155131260034005.3
6826130165181.13741300038000.8
6926130180241.565.267.2300038001.8
16026130200221.161.867280036002.63
602613020033210596.8280036003.08
6226130230403165148240032006.12
6828140175181.142.247.7280036000.85
6928140190241.566.564.5280036001.9
16028140210221.16369.8240032003.08
6028140210332115108240032003.17
6228140250423178165200028007.77
6830150190201.147.555260034001.16
693015021028282.1290.18260032002.4
16030150225241.574.282.5220030003.58
6030150225352.1132125220030003.94
6230150270453202198190026009.779
6832160200201.142.859.2240032001.25
16032160240251.588.599.8200028004.32
6032160240382.1145138200028004.83
6834170215221.15061.2220030001.81
693417023028288.5100200028003.4
16034170260282100112190026005.77
6034170260422.1170170190026006.5
6836180225221.15872.2200028002
6936180250332128138190026004.8
16036180280312118132180024007.6
6036180280462.1188198180024008.51
6838190240241.562.578.2190026002.38
6938190260332130138180024005.25
16038190290312120140170022007.89
6038190290462.1188200170022008.865
6840200250241.563.581220026002.58
6940200280382133155170022007.4

Final Words

It is safe to say that after reading this informative piece, you should be aware of the high-performance, low-noise qualities of EMQ bearings. Now, if you manufacture home appliances or heavy-duty industrial machinery, then for their high-tech manufacturing, superior noise control, and extended durability you’ll need EMQ bearings.

So, don’t worry if you’re looking for something that smoothens your equipment or looking to reduce operational costs, choose EMQ bearings, and you’ll feel a significant difference in performance and reliability.

Also, by following the right maintenance practices and select the right bearing type for your application, you can ensure that your machinery runs smoothly and efficiently for many years to come. Then what are you waiting for? Contact BYWB today for top-notch EMQ bearings on your way!

Jimmy-Shen-Head
Jimmy Shen

Hi, I'm Jimmy Shen, funder of bywbbearing.com, I've been running a factory in China that makes bearings for 16 years now, and the purpose of this article is to share with you the knowledge related to beairngs from a Chinese supplier's perspective.

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